Previous history
of the car; how I found and bought it (1994) .. |
Diagnostic
inventory, dismantling, survey work to be done (1995-96) |
Mechanical matters (1997-98) |
Body repairs (1999) |
Painting (1999-2000) |
Begin reassembly (2000) |
Reassembly continued |
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Click on the
required page |
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Problems with the top |
At last the upholstery! |
Getting wired for music |
Still
more reassembly (2001)) |
Seats and door panels go in |
First venture out of garage; lining the top |
After 7
years, roadworthy! |
The
Story without end .. ( 7 ) |
Completed on september 2000
With
the dashboard in place, let's see about the window glass. For four years the pieces have
been waiting for me in a corner of the garage -- out into the light with them! First the
vent wings, which serve as guide tracks for the door windows, then the rear track of the
windows. The lift arms, sector and mounting plate with their electric motor are installed
in down position. At this stage the glass is slipped down through its guides, with care to
meet the rollers correctly. Time for a test: The window closes and opens, but needs
adjusting -- the '57 Imperial windows are curved, a novelty then for production cars, and
their adjustment is far from simple. This one wants to go "out" too far, or go
"in" not far enough. After several hours, in the course of which the window
and vent wing had to be removed, the up-and-down travel is just right. Over to the
passenger side, to go through the same process. Stop for now, we'll take care of the
(rear) quarter-windows tomorrow.
Installation of the quarter-window is little different, but now we must see that its
meeting with the front door window is watertight. Now we find that the passenger-side
window, even adjusted to the maximum, comes inward too far at the top. Nothing to do but
drill a new mounting hole for the guide track bracket.
It took a week to get the windows installed, adjusted and functioning as they should. So
we could turn to the framework of the convertible top. It had been reassembled several
months before, and was waiting on a work-table. Reinstallation began with bolting the
brackets of the side rails into the appropriate holes in the body. Then fasten the top
bows and header to the side rails, adjust them, and mount the hydraulic actuating
cylinders with their electric pump.
Few troubles up to this point, but they begin with regulation of the rails to meet the
windshield and side windows. Without the windshield in place, it's useless to adjust the
header, which rests on the windshield
inner molding and locks into it. Lateral adjustment can only be done after installation of
the roof rails weatherstrips that line the bottom of the rails. Still haven't
heard anything from Gary Goers! So we'll have to do without new
weatherstrips. Searching the pile of old parts I find the weatherstripping that came off
the top long ago, and it's in pretty good shape. With two or three other pieces of old
seal I had stored, one good section made from two defective ones, everything cleaned and
recemented at the ends, I had a full set in excellent condition. Why wait for a new one?
As one might expect, the idea of a quick rail-to-window adjustment was fanciful. Since the
top assembly can only be adjusted in vertical attitude, not laterally, I had to readjust
all the windows. It became clear that I'd better get the windshield mounted so all the top
and window adjustments could be made at one time. Having forebodings about the windshield
job, I called in Bertrand the body man. It turned out that he was even more
apprehensive than I. One must first set the windshield weatherstrip in its place on the
body, paying attention to the fasteners of the stainless-steel molding at its base. Then
the windshield is set in place and the "key" that locks it to weatherstrip is
driven home. An hour's work, with several surges of adrenalin on Bertrand's part, saw the
splendid original windshield, still with its 1957-58 Valley Forge Military Academy
sticker, back in place. Reattachment of the windshield side moldings was easy.
Now, with the windshield ready, I could fine-tune the top. As I noted above, this meant
readjusting all four windows for less inward tilt at the top. Several hours, beers and
swearwords later, the top assembly (manually operated at this stage) settled properly on
the window glass, and looked okay for watertightness (can that ever be perfect in a
convertible?) Now suppose we run it with its hydraulic actuators.
The top cylinders are original equipment, repainted. A compressed-air test shows normal
response. In a dry run the pump and its motor turn smoothly. At this point I've never seen
it work, though, because on dismantling the car at the beginning I found the hoses
punctured, and the system empty of hydraulic fluid. I ordered replacement tubes from
Kanter three years before so they're at hand. In no time the shiny actuators are fastened
in their old station.
As a precaution, links to the top mechanism are left open -- this preliminary test will
not be under load. It's a matter of minutes to connect two hoses, screw down six
fasteners, and fill the system with fluid. The summer was to begin on this optimistic
note. Alas, disillusionment was waiting!
Thanks to Frank L. Peters Jr. from St Louis (Mo)
for the translation ...
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